Deadblock Straightener

Precision Wire Straightening for Deadblock Coiling – Maximize Output & Minimize Downtime

Product Overview

The Sjogren Deadblock Straightener is meticulously crafted to provide unmatched precision and durability, guaranteeing superior wire straightening in challenging deadblock coiling tasks. Optimized for high-speed production, it significantly reduces defects, improves wire alignment, and minimizes breakage—boosting overall efficiency and product quality.

Play with our interactive model here and find some of the DB straighteners key benefits.

Grab your quote now or jump down to tech specs further down the page to find your ideal model

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Key Benefits

1 Improved Wire Straightness

Eliminates residual curvature, ensuring a consistent and uniform wire profile at high speeds.

2 Sealed Grooved Rolls with High-Speed Bearings

A Labyrinth seal design protects against contaminants, retains lubrication, and resists centrifugal forces at speeds up to 40m/second, ensuring extended roll life and consistent wire guidance in high-speed deadblock operations.

3 Custom Mounting Holes

Allows for seamless integration into existing production setups while maintaining a standard frame design, making it uniquely adaptable.

4 Minimized Wire Breakage

Reduces stress on the wire, extending its lifespan and decreasing production downtime.

5 Optimized for High-Speed Processing

Engineered for precision in demanding manufacturing environments.

Why Choose the Deadblock Straightener?

The Deadblock Wire Straightener positioned before the capstan in the deadblock coiling process.

1. Eliminates Wire Distortion

Ensuring wire maintains proper tension and alignment before it reaches the final winding stage. Designed for steel, aluminum, copper, and specialty alloys.

2. Sealed Rolls for High Speeds

Because of the specially-designed, labyrinth-sealed grooved rolls, the life is extended almost ten-fold, and keeps uptime at maximum efficiency. visitors into leads.

3. Improves Coiling Consistency

Straightening before the capstan improves consistency and minimizes processing errors. The heavy-duty design is engineered for high-speed and high-tension applications.

4. Easily Interchangeable Rolls

With Sjogren's trusted designs, changing rolls is easy and fast, allowing you to plan your downtime and keep efficiency high with less unexpected change-outs.

Industries and Applications

Sjogren’s Deadblock Straightener is the preferred choice in industries where wire quality is critical, including:

Wire Drawing & Processing

Automotive & Aerospace Manufacturing

Construction & Infrastructure

Electrical & Cable Production

Sjogren continuously invests in its manufacturing processes

Sjogren's History in manufacturing and development

Precision manufacturing with strict quality standards and the tightest tolerances.

Expert Engineers support your project every step of the way

You're always in the know, with open communication between our team and yours

Product Configurations and Technical Specifications

Straightener Roll Diameter	Number of Straightener Rolls	A	B	C	D	E	F	G	I	J	K	M	N	O	Weight
33 mm	7	4.82" 125mm	3.62" 92mm	1.7" 43mm	1.38" 35mm	7.87" 200mm	7.13" 181mm	0.37" 9,5mm	1.96" 50mm	2.60" 66mm	0.26" 6,5mm	0.31" 8mm	1.73" 44mm	TBD	6.8 lbs. 3,08 kg
40 mm	7	5.11" 30mm	4.02" 102mm	1.81" 46mm	1.57" 40mm	8.74" 222mm	7.99" 203mm	0.37" 9,5mm	2.19" 55,5mm	2.48" 63mm	0.26" 6,5mm	0.31" 8mm	1.57" 40mm	TBD	10.5 lbs. 4,76 kg

Some of the Brands Who Trust Sjogren Industries

Fill out the Application Data Sheet

Are you interested in discovering how a deadblock straightener can transform your production process, enhancing cost-effectiveness, efficiency, and reducing downtime? Complete the Application Data Sheet to engage our expert engineering team today!

Tell Us Your Specs - Get a Tailored Deadblock Solution!

Deadblock FAQ

Learn more from the most often asked questions about our deadblock straightener from others like you!

How do I order replacement rolls to stay ahead of downtime?
You can order right on our website or email our team directly at sales@sjogren.com. Fill out the form below to place your order!
How does the Sjogren Deadblock Straightener improve wire quality?
It removes residual curvature, enhances alignment, and ensures uniform tension before coiling—reducing defects and breakage.
What materials and wire diameters is this straightener compatible with?
It supports steel, aluminum, copper, and specialty alloys with adjustable roll positions for various wire sizes and production needs.
Can the Deadblock Straightener be mounted to my current setup?
Yes! Custom mounting holes on the standard frame allow for seamless integration into different production environments.
How do I know the best configuration for my operation?
Our team can assess your wire specs and recommend the ideal roll materials, groove designs, and setup for optimal performance. Contact us for a consultation!

Upgrade Your Deadblock Coiling Process Today

Ensure superior wire straightening and production efficiency with Sjogren’s industry-leading Deadblock Straightener. Contact us today for YOUR customized solution!