CA | Completely Adjustable Wire Straighteners

High-Precision, Fully Adjustable Wire Processing

Product Overview

Sjogren’s Completely Adjustable (CA) Wire Straighteners offer maximum flexibility for high-precision wire processing. Built with fully adjustable roll configurations, these straighteners allow for quick adjustments to accommodate various wire sizes and materials. Ideal for demanding industrial applications, including wire processing, industrial automation, and aerospace.

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Key Benefits

1 Fully Adjustable Roll Configuration

Independently adjustable rolls on all 18 or 28 straightener rolls allow precise alignment for different wire sizes.

2 Quick-Release Cam Handle

The quick-release cam handle allows for faster stringing and quick adjustments without needing to reset the adjustable rolls, reducing downtime and improving production efficiency.

3 Precision Alignment

Maintains accuracy even under high load conditions, with easy replacement rolls using Sjogren's specialized marker-groove to aid in perfect alignment installation, every time.

4 Flat Ground Baseplate

The models bones are flat ground using precision machining, meeting more accurate tolerances and straightening performance than assemblies mounted on cold-rolled plates.

5 Custom Roll Grooves

Standard rolls come with a V-shape, but for those who demand precision, we provide engineer-crafted groove profiles that are so precise, they make a Swiss watch seem like a sundial. This degree of accuracy establishes a new benchmark in the industry—because why accept the ordinary when you can achieve the extraordinary? Precision ball-bearing-supported rolls guarantee enduring performance.

Why Choose Sjogren's Completely Adjustable Straighteners?

The CA Series delivers unmatched versatility and precision, ideal for applications requiring frequent size changes and tight tolerances.

1. Fast Changeover

The quick-release cam handle reduces downtime during roll adjustments.

2. Consistent Alignment

Handles high-tensile wire with precision.

3. Custom Roll Profiles

Available with V-groove or specialty profiles for various wire shapes.

4. Adaptable for Varying Wire Sizes

Handles a wide range of wire diameters without compromising performance.

Industries and Applications

The CA Series is ideal for complex and variable wire processing needs including (but are not limited to!):

Wire Processing & Industrial Machinery

High-volume production with variable wire sizes.

Automotive and Aerospace

Ensures alignment for structural wire and steel components.

Electronics

Handles fine wire with precision for circuit assembly and micro-components.

Medical

Processes specialized wire for surgical tools and implants where precision is of utmost importance.

Oil & Gas

Processes high-strength wire for energy infrastructure.

Wire Processing & Industrial Machinery

High-volume production with variable wire sizes.

Automotive and Aerospace

Ensures alignment for structural wire and steel components.

Electronics

Handles fine wire with precision for circuit assembly and micro-components.

Medical

Processes specialized wire for surgical tools and implants where precision is of utmost importance.

Oil & Gas

Processes high-strength wire for energy infrastructure.

Product Measurements and Technical Specifications

Completely Adjustable Wire Straightener Specs

Measurements

Model	CA 715A	CA 319A	CA 116	CA 507	CA 507-35
A	88,7 mm	92 mm	111 mm	197 mm	197 mm
B	38,1 mm	47 mm	57 mm	95 mm	95 mm
C	152,4 mm	125 mm	160 mm	295 mm	295 mm
D Diameter	9,53 mm	12,7 mm	19 mm	32 mm	35 mm
E	327,9 mm	264 mm	340 mm	609 mm	609 mm
F	27,2 mm	28,2 mm	29,2 mm	52,3 mm	52,3 mm
G	23,3 mm	24 mm	22 mm	41 mm	41 mm
H	25,4 mm	25 mm	41 mm	70 mm	70 mm
I	44,5 mm	48 mm	73 mm	127 mm	127 mm

Technical Specifications

Model	Straightener Rolls Diameter D	Wire Diameter Range	Number of Straightener Rolls Per Plane	Total Number of Straightener Rolls	Total Weight
CA 715A	9,53 mm	0,08 – 0,38 mm	14	28	2,7 kg
CA 319A	12,7 mm	0,4 – 0,8 mm	9	18	2 kg
CA 116	19 mm	0,8 – 1,6 mm	9	18	4 kg
CA 507	32 mm	1,6 – 3,2 mm	9	18	20 kg
CA 507-35	35 mm	2,3 – 4,8 mm	9	18	20 kg

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Completely Adjustable Straightener FAQ

Learn more from frequently asked questions about our Completely Adjustable Series straighteners from others like you!

How does the quick-release cam handle reduce downtime?
It allows operators to adjust roll positions quickly without resetting the rolls, improving production efficiency.
Can the CA Straightener handle surface-sensitive wire?
Certainly — we offer custom roll profiles designed to protect delicate wire surfaces from marking or damage. We recommend scheduling a consultation with our engineering team to confirm the appropriate sizing for this model. With numerous rolls to manage, coated cables can present a challenge, but we thrive on overcoming such challenges!

How long do the rolls last?

This is heavily dependent on your production, wire type, and how often you run, and maintain the rest of your line. Here is a handy reference table based on “V” and “Radius” shaped grooves, and material being run:

Groove Type	Material	Replacement Frequency
VEE	Low Carbon	9 months
VEE	Medium Carbon	6 months
VEE	High Carbon	3 months
VEE	Nonferrous	12-18 months
>Radius	Low Carbon	12 months
Radius	Medium Carbon	9 months
Radius	High Carbon	6 months
Radius	Nonferrous	15-21 months

How do I order replacement rolls to stay ahead of downtime?
Contact us with your model number and wire specs for custom options. You can use the contact form at the bottom of this page or you can email our team directly at sales@sjogren.com.
How does independent roll adjustment improve accuracy?
Fine-tuning each roll ensures consistent wire alignment and reduces wire twist.
Is the CA Straightener suitable for both high and low-volume production?
Yes — the fast setup and precision make it ideal for both small-batch and continuous production.

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