HD | Heavy Duty Wire Straighteners
Product Overview
Built to handle large-diameter wire up to 30mm (1.18″), Sjogren’s Heavy Duty (HD) Wire Straighteners deliver high-strength performance with quick stringing and modular flexibility. Designed for demanding production environments, the HD series excels in applications requiring high-tensile strength and precision — including screw, bolt, and nut manufacturing. Its adaptable design ensures consistent performance across various industrial setups.
Key Benefits
Dive into our interactive model to find some of the key features of the HD here, to click below to dive right into technical specifications and models down the page!
1 Modular/Flexible Design
2 Easy Wire Re-Stringing Via Hand Wheel
3 Heavy-Duty Construction
4 Extended Roll Life
5 Custom Roll Grooves
Why Choose Sjogren's Heavy Duty Straighteners?
1. Modular Flexibility
2. Durability Under Pressure
3. Quick Changeover
4. Precision at Scale
Industries and Applications
The HD Heavy Duty Straightener Series is engineered for high-tensile and large-diameter wire, making it ideal for industries that demand strength, precision, and consistent performance. Those include (but are not limited to!):
Product Measurements and Technical Specifications
Heavy Duty Wire Straightener Specs
Measurements
| Model | HD 0515 | HD 1020 | HD 1525 | HD 2030 |
|---|---|---|---|---|
| A | 430 mm | 500 mm | 575 mm | 615 mm |
| B | 235 mm | 290 mm | 320 mm | 360 mm |
| C | 120 mm | 160 mm | 160 mm | 180 mm |
| D Diameter | 80 mm | 110 mm | 125 mm | 150 mm |
| E | 300 mm | 400 mm | 500 mm | 600 mm |
| F | 260 mm | 140 mm | 180 mm | 220 mm |
| G | 260 mm | 300 mm | 360 mm | 440 mm |
| H | 50 mm | 70 mm | 70 mm | 85 mm |
| I | 50 mm | 70 mm | 70 mm | 70 mm |
| J | 130 mm | 215 mm | 250 mm | 210 mm |
| K Diameter | 20 mm | 20 mm | 20 mm | 25 mm |
| L | M16 | M16 | M16 | M16 |
Technical Specifications
| Model | Straightener Rolls Roll Diameter D | Wire Diameter Range | Standard Number of Straightener Rolls | Number of Fixed Straightener Rolls Below | Number of Adjustable Straightener Rolls Above |
|---|---|---|---|---|---|
| HD 0515 | 80 mm | 5 – 15 mm | 5 | 3 | 2 |
| HD 1020 | 110 mm | 10 – 20 mm | 5 | 3 | 2 |
| HD 1525 | 125 mm | 15 – 25 mm | 5 | 3 | 2 |
| HD 2030 | 150 mm | 20 – 30 mm | 5 | 3 | 2 |
Download the Application Data Sheet
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Heavy Duty Straightener FAQ
How do I order replacement rolls to stay ahead of downtime?
Contact us with your model number and wire specs for custom options. You can use the contact form at the bottom of this page or you can email our team directly at sales@sjogren.com.
How does the HD Straightener perform with high-tensile wire?
Its reinforced frame and precision roll alignment handle high-tensile wire without deformation, ensuring consistent output.
How does the hand wheel improve accuracy?
The hand wheel allows for quick, precise roll adjustments to maintain wire alignment and tension consistency.
How long do the rolls last?
This is heavily dependent on your production, wire type, and how often you run, and maintain the rest of your line. Here is a handy reference table based on “V” and “Radius” shaped grooves, and material being run:
Groove Type Material Replacement Frequency VEE Low Carbon 9 months VEE Medium Carbon 6 months VEE High Carbon 3 months VEE Nonferrous 12-18 months >Radius Low Carbon 12 months Radius Medium Carbon 9 months Radius High Carbon 6 months Radius Nonferrous 15-21 months What’s the advantage of fixed and adjustable rolls?
Fixed rolls provide baseline stability, while adjustable rolls allow fine-tuning for different wire sizes and materials.
Does the HD straightener straighten on both planes?
One plane straighteners will only remove cast or helix, however you can achieve dual plane straightness with a two-plane straightener, customized to your production to align with the orientation of your payoff, eliminating both cast and helix for optimal wire straightness.
Can the HD Straightener handle surface-sensitive wire?
Yes, custom roll profiles (V-groove, U-groove) are available to prevent marking or deformation.
Get Your Custom HD straightener Quote – Fast & Reliable Pricing and Delivery!
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